- Each QA get involved with their respective factory from 1st fit sample process.
- Check the pattern, construction details, fabric behavior, wash requirement and do a risk analysis for each product.
- Once bulk fabric is in-house, QA inspect the fabric for any shade, weaving issues or other irregularities, gsm and shrinkage.
- On approval of production sample, make size set sample in each size to check general construction details, measurements, workmanship, bulk accessories and wash standard( where required).
- If any discrepancies found, size set is remade incorporating the corrections to get the standard right.
- On size set approval, trial cutting( pilot run) to set the production line.
- Size set is again checked from trial cut run.
- On size set approval from production line, bulk cutting approval is granted.
- QA checks each operation on the line at initial stages of production till the first output delivery from the line and address any issue arises.
- Regular checks on output( sewn garments) for workmanship and measurements details.
- Regular checks for print hand feel, durability, embroidery placement, colored wherever required.
- in case of washed over dyed garments, we do sampling process from bulk garments to set the shade, shrinkage and appearance right.
- From the first lot of finished garments, QA approves polybag and carton dimensions based on which these items are produced.
- Inline finishing inspection on a daily basis.
- When goods are ready, QA conducts pre-final inspection before offering finished goods for 3rd party inspection.